How to Cut Pavers with Angle Grinder?

Cutting pavers stone to the correct size for laying driveways and walkways, fixing floors, or setting up the patio or anything else is very important. You can do it yourself with the necessary tools and follow the proper technique.

Most usable concrete pavers/ pavers stone cuttings tools are angle grinder, circular saw, brick splitter, and hammer-chisel combo. But here, I will guide you to cutting pavers using an angle grinder.

Many people are afraid to cut wide stones, so they do not try to do it themselves. But from now on, you will never be afraid because you will learn everything from the beginning.

Angle grinders are robust enough to make precise cuts through bricks, concrete, and stone. However, to do this, you have to follow the right steps.

On that note, let’s break down the steps needed to get the job done.

What Are the Right Tools for Cutting Pavers?

Choosing the right tools can make any DIY project successful. However, the right tools depend on the project you are working on as well as the situation. When renovating your pathways, driveways, and patio, you can use the following tools to cut pavers.

• An angle grinder
• A circular saw
• Brick splitter
• Brick wet saw
• Masonry wet saw
• Hammer
• Cold chisel

Is an Angle Grinder the Recommended Tool to Cut Pavers?

Undoubtedly an angle grinder is the best tool for cutting pavers. It is powerful, versatile, flexible, portable, easy to use, and affordable. Also, it is possibly the safer option for cutting pavers with safety measures.

An angle grinder can efficiently cut masonry materials, including concrete, brick, stone, etc. This lightweight tool is often used in construction sites to cut masonry materials.

Besides, it allows for finishing tough jobs like building driveways, pathways, or roads. A chisel or a hammer is sufficient if your project requires cutting a few pavers. For cutting many pavers, an angle grinder is a suitable tool.

What Size Angle Grinder for Paver Cutting?

You will find different types of angle grinders of various sizes for different jobs. So what size is ideal for stone pavers? The 4 ½ inch angle grinder with a diamond blade is widely used. But 4 ½ inches won’t cut so deep. Therefore, it is ideal for cutting smaller bricks or pavers. If you are working with a larger paver, get a larger one that can cut as deep as your project requirements.

What is the Best Angle Grinder for Cutting Pavers?

No matter what material the pavers are made of, it requires high power to cut precisely. An angle grinder can provide the necessary power to cut pavers professionally. Power is not the only reason an angle grinder specializes in cutting pavers.

Angle grinders also provide maximum versatility. Worx WX812L.9 cordless angle grinder will be the best choice if you work with smaller pavers. Check this angle grinders details:

1. Worx WX812L.9 20V Power Share 4.5″ Cordless Angle Grinder

Worx WX812L.9 is a high torque angle grinder that is my first choice for cutting pavers without any difficulties. It has the power to take on heavy jobs like cutting pavers, and tiles, grinding metal and routing out mortar.

The grinder is equipped with an efficient, powerful brushless motor that can produce 8500 rpm power. All the power comes in a streamlined design, so that easy to use for both beginners and experts. Above all, it is operated with a battery, which you have to buy separately.

The best about the grinder is that it comes with kickback protection. It makes the tool safer to use. The auxiliary handle in a lightweight design provides you maximum comfort.

Product Benefits

• Optimum performance, power, and runtime
• Extra battery life
• Greater speed
• Precise cuts
• Slim and streamlined design
• Comfortable auxiliary handle

Product Drawbacks

• You need to buy the battery separately

What You Will Require to Cut Pavers with Angle Grinder?

Cutting pavers is not a risky job if you have the right tools at hand. You’ll need a few tools to cut pavers, as follows:

1. Angle Grinder

An angle grinder is a lightweight and portable power tool used for cutting, grinding, polishing, deburring, and finishing. Besides cutting pavers, you can use them to polish, grind and cut other materials such as concrete, bricks, stone, and aluminum

2. Angle Grinder Disc to Cut Pavers

The role of the grinder disc in cutting pavers is fundamental. Hence, make sure the blade is made of high-quality material and durable. The cheaper-quality ones tend to break after a few days of use.

As mentioned before, you should opt for a diamond cutting disc for such works. It is the most durable and strongest enough to handle masonry materials. You can consider BRSCHNITT Diamond Blade for cutting pavers.

Reviews of BRSCHNITT Diamond Grinder Disc Set: Best Angle Grinder Disc to Cut Pavers

BRSCHNITT Diamond Angle Grinder Cutting Disc Set

The BRSCHNITT diamond disc is a true monster. You can operate it at 12000 rpm on maximum and 7000 rpm on average.

With its incredible power, it can deliver immaculate, fast, and smooth cuts.

The disc can efficiently cut through different materials, including concrete, brick, stone, marble, granite, etc. It is a set of one turbo-rim diamond cutting blade and a general-purpose segmented diamond blade, which are ideal for dry and wet cutting.

Key Features

• High performance
• Appropriate size
• Fast, smooth, and clean cuts
• Extended applications

Other Essential Tool

• Pencil or chalk
• Non-slip mat
• Square or straightedge
• Painter’s tape

Safety Gears

Small paver chips are likely to spread and get into your eyes when you cut pavers. Also, there is a risk of dust getting into your lungs without the mask. You can protect yourself from dust and small paver chips with proper protection.

Note: Whenever you use an angle grinder, I recommend using a dust shroud.

Make sure to get prepared with the following protective gear.

• A pair of gloves
• Earplugs
• Safety glasses
• A hard hat
• Dust mask

Let’s See How I Cut Pavers with an Angle Grinders

Below is a step-by-step guide to cutting pavers:

1. Wear Protective Gears

In the beginning, make sure to wear protective gear to keep yourself protected. It is a must-follow while working with power tools. Wear your gloves, goggles, earplugs, hard hat, and a dust mask.

2. Prepare Required Tools

After protecting yourself, prepare all the necessary tools. First, ensure you insert the disc accurately into the grinder before connecting the power cord. In the case of a cordless grinder, make sure the grinder is equipped with the perfect batteries.

3. Draw the Cut Line Over Pavers & Set the Pavers for Cutting

You must draw a cut line to ensure the cut is straight. Use chalk to draw a cutline. You need to stay as close to the line as possible while cutting.

After you mark a line on the pavers, keep it on a flat surface with its end hanging over the edge. Set the pavers on the workbench, extending the cutting line slightly beyond the table’s edge. If you don’t have a workbench, try scrap wood. Place the paver along the marked line hanging sideways against the piece of wood.

4. Perform the Final Cut

Now you can start the cutting process. To begin with, place on hand on the backside of the pavers to ensure it remains stable. Then, place the grinder opposite the front of the drawn line and start cutting.

Follow the whole line with your hands on the paver. When you reach the end, the part of the newly-cut paver will fall down.

Thus, you’ll get the perfect size pavers you’ll need for your project. What will you do if the pavers are too thick? Just repeat the same process from the opposite side. Cut the pavers until you get what you need.

5. Finish the Curved Cut

To make the curved cuts, mark the curved line on the paver’s top side. You’ll be cutting about 1/8″ deep.

At first, cut following a straight line that is in contact with the curved line. Remove the leftover to start the next cut. You may need multiple cuts to break off the remaining curved line.

Conclusion

I hope you got a clear understanding of how to cut pavers. It is easy when you have an angle grinder and other required tools in your hand.

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